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Production Engineering Premium Lecture Notes - Vishnu Edition

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Production Engineering Premium Lecture Notes - Vishnu Edition
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Production Engineering Full Hand Written Lecture Notes from Reputed Institutions and Faculties. Useful for Mechanical Engineers , Specially for Candidates Appearing for GATE Exams.
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Production Engineering Full Hand Written Lecture Notes from Reputed Institutions and Faculties. Useful for Mechanical Engineers , Specially for Candidates Appearing for GATE Exams.

Content :

PRODUCTION

Lathes

Type of lathe

  1. Bench lathe
  2. Speed lathe
  3. Engine lathe
  4. Tool room lathe

Automatic lathe

Work holding device

Tool holders

Operation

Application

Time estimation

Bull gear

Types

Specification

Operation

Planner

Types

  1. Standard planer
  2. Open slide planer
  3. Divide table planer
  4. Pit planer

Drilling

Types

  1. Portable drilling machine
  2. Sensitive drilling machine
  3. Up-right drilling machine
  4. Round column
  5. Box column
  6. Radial drilling machine

Terminology

Drill geometry

Helix angle

Lipe angle

Clearance angle

MILLING

Types

  1. Column knee type machine
  2. Hand drilling machine
  3. Plain milling machine
  4. Universal milling machine
  5. Omniversal mm
  6. Vertical mm

Method of milling

  1. Peripheral milling
    1. Up milling
    2. Down milling
    3. Face milling
    4. End milling

Bond

Resinoid bond

Silicate bond

Rubber bond

Shellac bond

Types of GM

  1. Surface grinding machine
  2. Cylindrical GM
  3. Centre GM
  4. Special GM

Feeding system

Super finishing

Lapping

Burnishing

Honing

Maching method

Finishing method

Miscellaneous method

Types of locating pine

Principle of climbing

Types of climb

Types of drill jig

Types of fixtures

Design principle of JF

Application

USM (ultra sonic machine)

ECM

ECG

EDM (electric discharge machine)

IBM (Ion Beam Machine)

Types of co-ordinate system

Apt (automatically programmed tool)

Welding

  1. Solid stateFriction
    1. Cold
      1. Pressure
      2. Ultrasonic
      3. explosive
  2. Diffusion
  3. Hot forge
  4. Liquid state
    1. Electric
      1. Arc
      2. resistance
  5. chemical
    1. gas
    2. thermit
    3. solid\liquid
      1. brazing
      2. braze welding
      3. soldering

Types of joints

 MIG welding

Heat balance

Electrodes

Related process

Welding detects

Duty cycle

Material science

  1. micro structure
  2. macro structure

crystal structure

ALLOTROPY

Miller indices of planes

Properties of miller indices of planes

Density calculation in crystal structure

  1. volume density
  2. planar density
  3. linear density

structural imperfection

  1. point defects
  2. line defects
  3. surface defects
  4. volume defects

Grain boundaries

Properties of GR

Strengthering mechanisms

Classification of alloy binary alloys

Cooling curve of pure iron

Some critical temp line and their significance

HEAT TREATMENT OF STEEL

  1. annealing
  2. normalizing
  3. hardening
    1. surface hardening
    2. carburizing
    3. nitriding
    4. cyaniding
    5. flame hardening
    6. induction hardening

Effects of alloying elements

Phase diagram

Characteristics and application of ceramics

Structure of ceramics

Zinc blende structure

Characteristics and application of plastic

Degree of polymerization

Theory of metal cutting

Advantages

Drawbacks

Turning

Discursion of rack angle

Positive rake

Negative rake

Zero rake

Clearance angle

Orthogonal cutting

Velocities in metal cutting

Geometry of single point turning tool

SCEA and lead angle

LIP angle

Critical correlation

Cause of chip formulation

Types of chip

Effects of BUE formation

  1. harmful effects
  2. good effects

Reduction of BUE

Analysis of metal cutting

Limitation of use of MCD

Merchant analysis

Merchant theory

Theory of lee and Shaffer

Force relation

Turning operation

Orthogonal turning

Metal removal rate

Friction in metal cutting

Types of dynamometer

Strain gauge dynamometer

Economics of metal cutting

Ring gauge

Neutral point and neutral plane

Smith forging

Analysis of forging

Theories of plasticity

  1. tresca’s theory

Extrusion and drawing

Sheet metal operation

Casting

Classification

Advantages

Limitation

Selection of the manufacturing process

Types of pattern

Properties of moulding sandelements of gating design

Pressurized gating

Types of risers

Position of riser

Chills and padding

Moulding materials

Investments casting

Application

Centrifuging

Cleaning and casting

Moulding materials

Furnance

Shaper

Problems

Additional Information

Additional Information

Pages 344
Author Vishnu
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