Project Report : Automatic Bottle Filling System Using Plc's With Conveyor Model

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Project Name : Automatic Bottle Filling System Using Plc's With Conveyor Model

Provided by :
Faculty of  Electronics & Instrumentation Engineering
Aarupadai Veedu Institute of Technology  (Vinayaka Mission University)

Content :
This is final year project for Control Engineering students on "automatic bottle filing system using PLC and conveyor belt". For this project Omron CPM2A PLC is used, which act as heart of the system and is programmed using Ladder programming. During this project sensor has been used to detect the bottle position that move along the conveyor belt at the low speed while the machine operates. The input signal that has been sent from the sensor to the PLC has being made as a reference. Signal in order to determine the output signal that exactly a same with the PLC programming language based on the user requirement.

The prototype was mainly built by combining the mechanical design and the electrical designs. The system require three external DC power supply for input output devices, two AC power supply for supplying pump and PLC, and one 9V battery for buzzer. This report consist ladder programming, flow chart, block diagram used, prototype of the project, conveyor system, electrical design etc. to help you in making your project. Please treat this report as reference material for your final year project.

ABSTRACT:
Nowadays, the application of PLC is widely known and use in this digital world PLC’s application is obviously applied at the industrial sector. Normally, the PLC’s that have been used at the industrial field is usually to control a mechanical movement either of the machine or heavy machine in order to create an efficient production and accurate signal processing. In this project, a discussion about PLC application will be explained in more details and specified.

Whereby, a machine that used to prepare automatic filling water into the bottle is fully controlled by the PLC CPM2A,which acts as the heart of the system. The system sequence of operation is designed by ladder diagram and the programming of this project by using CX-Programmer software. Sensor usually plays its vital part as an input signal transmitter for the PLC in this system. During this project sensor has been used to detect the bottle position that move along the conveyor belt at the low speed while the machine operates. The input signal that has been sent from the sensor to the PLC has being made as a reference. Signal in order to determine the output signal that exactly a same with the PLC programming language based on the user requirement. Beside that, the electronics and electric devices that usually been controlled by the PLC are like a motor, pump, sensor, conveyor belt, buzzer and the others devices.

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    Project Report : Automatic Bottle Filling System Using Plc's With Conveyor Model